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Highly
Reliable Air Clutches and Brakes contribute Rationalization of
Machines and Equipments
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In
the era of Factory Automation Clutches and Brakes are playing
important roles in the field of motion controls.
NEXEN-ASAHI
Air Clutches and Brakes are used in the most industries such as
general industrial machines, paper converting, material handing
and many others for factory automation, laborsaving, high productivity,
environmental safety,less maintenance, energy saving and etc.
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Compared
to their electrical counterparts, air clutches and brakes provides
the following benefits:
| • |
Efficiency
Air does not generate heat during extended
clutch or brake engagement.
As a result, air clutches and brakes provide greater torque
transmission and thermal capacity. |
| • |
Productivity
Because of greater thermal capacity, air clutches
and brakes have a longer operating life. Also, there is less
chance of performance problems because of their simple design. |
| • |
Cost
Saving
Air clutches and brakes are more cost-efficient
because it takes less energy to run an air compressor. Air-powered
components last longer, resulting in fewer repair and replacements. |
| • |
Environmental
Safety
All friction materials used in our “Air
Champ” line are non-asbestos. Ozone-depleting chemicals
are NOT used in the manufacturing of “Air Champ”
products. All packaging materials are non-asbestos.
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| • |
Safety
First
All Power Transmission Products are potentially
dangerous and should be guarded in accordance with OSHA applicable
regulation. Photographs in this catalog shows guards removed
only for illustration and clarity purposes. |
Features
of Air Clutches and Brakes
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| 1. |
Effective
Heat Dissipation
"Continuous Slip"
Due to the employment of the disc with cooling fins with
high efficient heat dissipation effect and large heat capacity,
Air Clutches and Brakes have higher heat capacity than electromagnetic
clutches and brakes
"Stable Torque"
As there is no torque fade by heat, No torque fade occurs
due to the rise of temperature. |
| 2. |
Wide
Range of Torque Controls
Ratio of Torque Range 1:15 ~1:880
Changing air pressure enables fine torque control of machines.
• Overload Protection • Tension Control •
Fine Soft Start & Stop are realized. |
| 3. |
Safety
because of Air
No " Electric Arc" is Generated.
As no electricity is used, no "electric arc"
is generated.
Use of Non-Asbestos Friction Facing
Durable anti-wear and heat resistance is realized without
using Asbestos. |
| 4. |
Flexibility
of Versatility
High Speed Operation
Air clutches and brakes is 20 % faster than electric clutches
and brakes.
Smooth Engaging and Braking
Transmitted torque is easily controlled, and smooth engagement
and braking is realized. Smooth operation produces a great
benefit for improving durability of machines. |
| 5. |
Long
Life and Easy Maintenance
Long Life
As clutches and brakes has better heat dissipation effect
and thicker friction facing, the life is 2.5~5 times longer
life than electric clutch and brakes.
Easy Mounting & Handling
Simple design and one-piece structure enables easy handling.
Easy Replacement of Friction Facing
Frinction Facings are designed for easy replacement.
Interchangable Spare Parts for Worldwide Market
Interchangable spare parts are available in the world market. |
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Industries
where Air Clutches and Brakes are active
Examples of Applications to Each Industries:
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PRINTING
Offset News Paper Rotary Press, Commercial
Rotary Press, Gravure Printing Press, Carton Box and Film
Printing Machine |
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• |
TEXTILE
Stranded Wiring Machine, Dying Machine, Forming Machine,
Glass-Fiber Machine, Holder, Loom, Sewing Machine, Doubler |
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CANNING
Forming Machine, Filler, Capper, PET Bottle
Making Machine |
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• |
METAL
WORKING
Forging Press, Coiler, Twister, Various Presses, Bending
Machine, Rolling Press, NC Machine Tool, Foil Forming Machine |
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RUBBER
MAKING
Tire Forming Machine, Calendar, Coater, Cutter,
Conveyor, Rubber Belt Making Machine |
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• |
PACKAGING
Packer, Labeler, Sealer, Conveyor, Wrapping Machine, Palletizer |
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PAPER
CONVERTING
Cutter, Slitter, Winder, Coater, Laminator,
Paper Machine, Packaging Machine |
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• |
FOOD
Packer, Conveyor, Filler, Paper Cup, Tetra-Pack Making
Machine, Noodle Making Machine
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PAINTING
Painting Robot, Automated Painting Line,
Painting Conveyor, Palletizer, Filler |
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CONVEYOR
Stereo Parking, Coil Conveyor, Elevator, Screw Conveyor,
Strageyard |
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POWDER
Filler, Weighing Machine, Packing Machine, Conveyor |
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LABOR-SAVING
Automated Machine, Assembler, Forging Machine, Fruit Sorter,
Glass Making machine |
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WOOD
CONVERTING
Lumber Machine, Plywood Conveyor Line, Wood Working Machine,
Rotary Clipper, Rotary Lathe, Punching Machine |
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• |
GENERAL
INDUSTRIES
Heat Treatment Machine, Centrifugal Machine, Amusement
Machine, Various Production Lines, Steel Bar Cutting Machine,
Stone Finishing Machine, Winch, Filler of Gas, Others
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AIR
CHAMP® Family
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